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Vial Bottle Filling Machines

ALWELL as a all Vial Bottle Filling Machines Supplier from china.We produce high quality filling machine uses advanced technology and precision technology to ensure that every drop of liquid medicine is accurately filled and meets the most stringent industry standards.Providing the latest technology with intelligent control systems to achieve ultra-high speed and ultra-precise filling, ensuring that every syringe meets the demanding standards of pharmaceutical production.We have a professional team composed of industry elites. They have been deeply engaged in pharmaceutical machinery for many years and have rich technical accumulation and practical experience.We offer a full range of customized services, from equipment specifications, filling accuracy to the degree of automation, can be personalized according to the specific requirements of the customer. We are committed to providing one-stop solutions for our customers. From the preliminary consultation, program design, equipment production, installation and commissioning, and then to the later technical training and after-sales serviceWe continuously optimize our production processes and improve production efficiency to ensure competitive prices for our customers.

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Vial filling machine

 

What is Vial Bottle Filling Machines?

Vial bottle filling stoppering capping machine is a special equipment developed by our company for aseptic filling, stoppering of vials. capping part is optional .The front end can be equipped with an ultrasonic bottle washer, a hot air circulation tunnel oven, a bottle unscrambler, etc., to achieve The continuous operation of integrated processes such as automatic bottle unpacking, automatic bottle feeding, automatic filling, automatic stoppering, and automatic capping realizes the filling and sealing of medicinal liquids. The whole machine adopts servo motor high-precision control, high degree of automation, stable and smooth operation, and is widely used in biopharmaceutical, medical beauty and other industries.

 

What are advantages of Vial Bottle Filling Machines ?

 

This machine is equipped with 100-level laminar air flow and aseptic operation glove box, which can achieve clean production

 

The operation of this machine is intuitive and convenient. There is no filling without bottles. The measurement is accurate. There is no capping without bottles.

 

The whole machine adopts servo control, and the machine operates smoothly.

 

Stopper positioning device, optional full stopper or semi-stopper

 

Liquid filling uses high-definition ceramic pumps or peristaltic pumps, and powder filling uses an adjustable-speed screw discharge device, both of which can accurately control filling accuracy.

 

Intelligent software, precise settings for each step.

 

The whole machine is SUS304, and the parts in contact with materials are made of 316L and medical silicone, fully complying with GMP requirements.

Types of Vial Bottle Filling Machinese

 

According different capacity requirements, choose the right type.
1. Rotary vial filling machine
2. High speed vial filling machine
 

Material of Vial Bottle Filling Machinese

 

The whole machine SUS304;
The parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP;

 

Specification of Vial Bottle Filling Machinese

 

Machine name Vial bottle filling stoppering and capping machine
Applicable materials water or powder
Filling range 0.1-30ml (pistan pump needs to be replaced)
Number of filling heads 1-2
Filling accuracy ±1%
Production capacity 1500-3000 pieces/hour
Pass rate of plugging ≥99.9%
Capping pass rate ≥99.9%
Equipment noise ≤70 decibels
Total power about 3kW
Woltage 380V 50Hz
compressed air 0.6-0.7Mpa
Overall dimensions 2800*1900*2400(mm)(including laminar flow)
Machine weight 500kG

 

Application of Vial Bottle Filling Machinese


It is widely used in the production process of antibiotics, biological preparations, vaccines and other drugs. These drugs have extremely high requirements for filling accuracy and sterility. The vial filling machine can meet these strict requirements and ensure the quality and safety of drugs.

 

Its high-precision filling technology ensures accurate drug measurement, and its aseptic design ensures drug safety. It is widely used in the filling of powder injections, water injections and other drugs.

 

How to maintain Vial Bottle Filling Machinese ？

 

In order to maintain the best performance of the equipment, it is recommended to perform the following regular maintenance:

1. Firstly

Clean the surface and interior of the equipment, especially the parts that come into contact with the liquid medicine, and use a mild non-corrosive detergent to ensure a sterile environment.

2. Secondly

Check and tighten the joints of each component to prevent loosening from affecting the filling accuracy. At the same time, pay attention to the lubrication parts, add the appropriate amount of lubricating oil in time to reduce wear. In addition, the metering system is calibrated regularly to ensure that the filling volume is accurate.

3. Finally

 It is recommended to establish equipment maintenance files to record each maintenance situation in order to find and solve problems in time. Through careful maintenance, our vial filling machines will maintain efficient and stable operation for a long time 

Components of Vial Bottle Filling Machinese

01.

Filling pump

Advanced metering technology is used to ensure that the dosage of liquid medicine in each vial is accurate.

02.

Automatic feeding system

Realize the automatic docking of vial and liquid medicine, improve production efficiency and hygiene standards.

03.

Capping device

Close the cap immediately after filling to ensure the sterile state of the product and extend the shelf life.

04.

PLC control system

Integrated operation interface, real-time monitoring and adjustment of equipment operation, to ensure the stability and efficiency of the production process.

 

Process of Vial Bottle Filling Machinese

 

Firstly: Select high-quality materials, through high-precision processing and assembly, build core components one by one, such as metering pumps, filling and so on. Under strict quality control, each component is accurately adjusted and integrated to form a complete filling system.
Next: Acomprehensive performance test and simulated filling are carried out to ensure that every step is correct.
Finally: Through strict aseptic handling and packaging, the finished product is delivered to the customer.

 

 

Compared with traditional Vial Bottle Filling Machinese

 

First of all

We use advanced precision metering technology to ensure that the filling volume of each vial is accurate, far exceeding the industry average.

 

Secondly

The equipment design focuses on automation and intelligence, significantly improving production efficiency and reducing labor costs.

 

Moreover

We strictly follow GMP standards to ensure that the equipment is operated in a sterile environment to ensure product quality and safety. 

How To Cooperate With Us?

 

Send us samples

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Draft design

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Machining and production

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Assembly

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Debugging

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Shipping

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As one of the leading vial bottle filling machines manufacturers and suppliers in China, we warmly welcome you to buy high-grade vial bottle filling machines for sale here from our factory. All our products are with high quality and competitive price.