In the pharmaceutical industry, a single milligram of error or an unstable stoppering process can lead to the waste of expensive materials. ALWELL deeply understands your production challenges, which is why we have engineered this Automatic Vial Filling and Stoppering Machine to combine high precision with ultimate flexibility.
Solving Your Top 4 Production Challenges
Is it accurate? (Unmatched Dosing Accuracy)
We utilize a servo-driven precision pump system to ensure a dosing accuracy of ±1%, protecting your costly APIs from unnecessary waste.
Is it fast? (High-Speed Efficiency)
Our modular design allows for format changeovers in under 30 minutes, significantly reducing downtime and keeping your production ahead of schedule.
Can it handle my specific product? (Versatile Material Compatibility)
Whether you are processing aqueous solutions or high-viscosity biologics, our vacuum-assisted anti-drip technology ensures a clean fill with no stringing or splashing.
Is it easy to operate?(User-Friendly Intelligence)
Equipped with a Siemens PLC control system, the intuitive interface is fully compliant with FDA 21 CFR Part 11 for audit trails, making compliance as simple as operation.
Our Service Commitment: Expert Support from Lab to Line
Purchasing pharmaceutical machinery is a long-term investment. We provide a comprehensive risk-mitigation service package to ensure your peace of mind:
1. Free Sample Testing & Trial
- Send Us Your Materials: We welcome you to send your specific vials, stoppers, and product samples to our facility.
- Professional Trial Runs: Our engineers will conduct actual filling tests and record the entire process for your review.
- Customized Technical Report: Based on the results, we will provide a detailed, tailored technical proposal and an accuracy report at no cost.
2. Global Technical Support
- Remote Video Guidance: For routine maintenance or urgent troubleshooting, we provide 24/7 remote video support to resolve technical queries in real-time.
- Validation Documentation: We provide full IQ/OQ documentation to assist you in smoothly passing GMP/FDA audits.
Core Product Features
Advanced Vacuum Stoppering
By extracting air at the moment of insertion, our automatic vial filling and stoppering machine system eliminates backpressure-the root cause of "stopper pop-out" and rebounding.
Aseptic Excellence & Compliance
Constructed from 316L stainless steel, the machine is designed for seamless integration with oRABS/cRABS systems to meet the latest sterile production standards.
Real-Time Smart Monitoring
Built-in sensors monitor vacuum levels in real-time; if thresholds aren't met, the system triggers an automatic interlock alarm to prevent non-compliant products from advancing.
Technical Specifications
| Feature | Description |
| Applicable Vials |
2ml - 100ml Glass/Plastic Vials
|
| Filling Accuracy |
≤±1% (Servo-controlled)
|
| Stoppering Success Rate |
≥99.8%(Vacuum-assisted)
|
| Control System |
Siemens PLC & HMI with Audit Trail
|
Upgrade Your Production Today
"Don't guess the results-see them for yourself." Contact us today to schedule your Free Sample Test and receive your personalized technical proposal.
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