Pharmaceutical syringe filling machine
Your Pre-filled Syringe Partner | Professional Filling Machine Solutions
We specialize in providing high-precision, high-stability syringe filling machines for the biopharmaceutical, cosmetic, and medical device industries.
How can our machines change your production?
Precision & Efficiency: Utilizing servo motors and ceramic plunger pumps, filling accuracy reaches ±1%, meeting diverse filling needs from aqueous solutions to high-viscosity liquids (such as hyaluronic acid).
Sterile & Reliable: Key contact parts are made of 316L stainless steel and silicone, meeting GMP standards. Integration with machine vision systems ensures higher product yield rates through quality monitoring.
Flexible & Intelligent: Easy setup via Siemens touchscreen allows for quick switching between multiple syringe sizes. Supports connection to subsequent light inspection, labeling, and packaging equipment to build a complete automated production line.
Products Parameters
| Products | Pharmaceutical syringe filling machine |
| Filling specifications | 1ml to 20ml |
| Types of drugs | Highly Viscous, Semi-Viscous, Gel, Suspension, Oily, Aqueous (with help of change parts) |
| Filling station | 1 , 2 , 5 , 10 No. |
| Output/hour | 4000h to 11000(Output may vary based on nature of the filing substance and volume) |
| Dosing accuracy | ±1% |
These Pharmaceutical syringe filling machine/PFS filling machines employ a servo control system, enabling them to automatically complete processes such as unpacking, film removal, conveying, filling, stopper feeding, stopper filling, and tray output of honeycomb pallets. They feature mechatronics control, stable operation, and a high degree of automation.
The filling process of this equipment combines product attributes with specific customer needs, and can be configured with either a high-precision rotary piston pump or a peristaltic pump as the drive unit. For aqueous liquids, a servo-driven pick-and-place push rod, combined with pipeline feeding and venting, completes the operation; while for viscous liquids, vacuum-assisted push rod technology is introduced to achieve precise filling and push rod installation of dual-chamber pre-filled syringes.
The core workstation integrates an intelligent detection system to ensure the stability and controllability of the fully automated production process. The push rod maintains frictionless transport at the contact surface with the liquid and on the bottom guide rail during operation, while the stopper is in a laminar flow environment throughout, effectively isolating particulate matter and external contamination.
The key drive module of this syringe filling machine uses a servo system and is located in the lower part of the equipment frame. This design ensures positioning accuracy and reduces the risk of environmental pollution during production.
Pharmaceutical syringe filling machine
As a professional manufacturer of pharmaceutical pre-filled syringe filling machines, we produce high-capacity pre-filled syringe (PFS) filling machines suitable for batch filling operations. Fully automatic design, complete clean laminar flow protection, and servo system control meet your various syringe filling application needs.
This Nest pre-filled syringe filling machine is suitable for various glass pre-filled needles/cartridges/vials. The filling production line uses a stable and speed-adjustable conveyor system to ensure that materials entering the filling system remain in a Class A sterile state. Servo drive control ensures smooth conveying. Servo control enables high-precision filling of liquids from aqueous to high-viscosity liquids. Its design, materials, manufacturing, assembly, and commissioning all comply with the latest GMP regulations.
Drugs packaged in pre-packaged syringes (PFS) include:
vaccines, therapeutic proteins, erythrocyte proteins, interferon, rheumatoid arthritis, ophthalmic surgery, diabetes, microheparin, infertility, osteoporosis, ophthalmic needs, skin treatments, spondylitis, antithrombotic drugs, biotechnology drugs, specialty therapies, etc.
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