ALWELL Precision Vial Powder Filling Machine | Aseptic Pharmaceutical Solutions
Industry Insight:
Precision in powder filling is the heartbeat of pharmaceutical efficacy. From antibiotics to lyophilized biologics, ALWELL delivers dust-free, high-accuracy filling solutions designed for the most demanding cleanroom environments.
The Vial Powder Fill Machine is a fully automated, GMP-compliant system designed for sterile and non-sterile powder filling into vials,automatic bottle feeding,automatic filling, automatic,stoppering, and automatic capping realizes the filling and sealing of medicinal liquids.
Why Choose ALWELL Powder Filling Technology?
At ALWELL, we understand that powder filling-unlike liquid filling-presents unique challenges like particle distribution, dust management, and strict weight accuracy. Our machines are engineered to overcome these hurdles seamlessly.
High-Precision Filling
Advanced auger or vacuum dosing systems ensure weight accuracy within ±1%--2%, minimizing costly product waste.
Aseptic Design
Built with 316L stainless steel and non-porous materials to prevent microbial buildup, fully compatible with ISO 5 (Class 100) cleanroom standards.
Minimal Dust Contamination
Integrated dust extraction ports ensure a clean environment, protecting both the product and the operators.
Intelligent Self-Check
Automatic weight-checking systems can be integrated to reject under-filled or over-filled vials in real-time.
Main Types of Vial Powder Filling Machines
To cater to different pharmaceutical needs, ALWELL provides two primary filling technologies:
Auger Filling Machines:
Mechanism:Uses a rotating screw (auger) to dose powder.
Best For:Free-flowing and semi-free-flowing powders, antibiotics, and vitamins.
Vacuum/Pressure Dosing Machines:
Mechanism: Uses vacuum to draw powder into a chamber, then pressure to discharge into the vial.
Best For: Sterile, high-potency, and hazardous powders. This method involves minimal mechanical parts inside the product zone, reducing contamination risks.
The following is the operation video of Vial Powder Fill Machine
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key specifications
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Feature
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Specification
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Filling Speed
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30 - 200 vials/min (varies by model & dosage)
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Filling Accuracy
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±1%-2% (Product dependent)
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Vial Range
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2ml - 100ml (Customizable)
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Material Contact
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SUS 316L Stainless Steel
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Control System
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Siemens PLC + HMI Touchscreen
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Data Integrity
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21 CFR Part 11 Compliant
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core advantages
1
aseptic operation
This machine is equipped with 100-level laminar air flow and aseptic operation glove box,
which can achieve clean production.
2
Automatic filling
The operation of this machine is intuitive and convenient. There is no filling without bottles. The measurement is accurate. There is no capping without bottles.
3
servo control
The whole machine adopts servo control, and the machine operates smoothly.
4
Flexible customization
Stopper positioning device, optional full stopper or semi-stopper.
5
High-precision filling
Liquid filling uses high-definition ceramic pumps or peristaltic pumps, and powder filling
uses an adjustable-speed screw discharge device,both of which can accurately control filling accuracy.
6
Easy to operate
Intelligent software, precise settings for each step.
7
Comply with GMP certification
The whole machine is SUS304, and the parts in contact with materials are made of 316L and medical silicone, fully complying with GMP.
Optional Configurations for Enhanced Performance
Customize your production line to maximize ROI
01/
Integrated Stoppering
Combine filling and rubber stoppering in one compact unit.
02/
In-line Weighing (Checkweigher)
100% real-time weight feedback with automatic dosing compensation.
03/
RABS/Isolators
Advanced containment options for highly potent compounds.
04/
Gas Flushing
Nitrogen flushing pre- or post-filling to extend shelf life for oxygen-sensitive drugs.
Compliance & Certification
Quality is not a luxury; it is our standard. ALWELL equipment is built to meet international regulatory requirements:
cGMP & EU GMP
CE Certified.
FDA 21 CFR Part 11 ready: Full audit trails, electronic signatures, and secure data storage to ensure total data integrity for regulatory audits.
applications
Pharmaceuticals: Antibiotics, vaccines, lyophilized powders, injectable drugs.
Nutraceuticals: Protein powders, vitamin supplements, herbal extracts.
Cosmetics: Loose powders, mineral makeup, premium skincare products.
Research Labs: Small-batch R&D filling with precision dosing.
Ready to upgrade your vial powder filling machine process?
📞 Contact our engineers for a free line audit or request a live demo video today!
📞 Contact our engineers for a free line audit or request a live demo video today!
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