Automatic Vial Powder Filling Stoppering & Capping Machine: Pharmaceutical-Grade Solution
Product Overview
Our Automatic Vial Powder Filling Stoppering & Capping Machine represents the pinnacle of pharmaceutical processing technology. Engineered specifically for 1-30ml vials, this integrated system delivers unmatched precision in powder filling, stoppering, and capping operations. Manufactured in strict compliance with GMP standards, the machine guarantees sterile processing conditions while maintaining exceptional operational efficiency.
Technical Description
| Parameter | Specification |
|---|---|
| Filling Range | 1-30ml (Standard Vial Specifications) |
| Production Capacity | 60-120 vials/minute (Adjustable) |
| Filling Accuracy | ±1% |
| Control System | PLC + Touchscreen HMI, cGMP compliant |
Key Advantages
Powder Filling Machine
Pharmaceutical-Grade Precision
1.Advanced servo-driven screw filling system with real-time weight monitoring
2.Achieves ±0.5% filling accuracy with exceptional consistency
3.Integrated automatic rejection system for non-conforming products
Full cGMP Compliance
1.316L stainless steel contact surfaces with Ra≤0.4μm finish
2.Sanitary design with minimal dead spaces for easy cleaning and sterilization
3.Optional Class A laminar airflow protection for critical sterile applications
Optimized Production Efficiency
1.Seamless integration of filling, stoppering, and capping operations
2.Intuitive HMI with recipe management and simplified parameter adjustment
3.Complete automated workflow from container feeding to finished product discharge
Enhanced Operational Flexibility
1.Quick-change tooling for different vial sizes
2.Multi-recipe storage for rapid product changeovers
3.Compatible with various powder characteristics, from fine powders to crystalline substances
Primary Applications
Automatic Vial Powder Filling Stoppering & Capping Machine
Biopharmaceuticals: Antibiotics, lyophilized products, vaccines
Pharmaceutical Chemicals: Sterile APIs, injectable powders
R&D Applications: Clinical trial materials, small-batch production
High-value Pharmaceutical Intermediates
Operational Principle & Design Features
Workflow Sequence
Automatic vial loading → Precise positioning → High-accuracy filling → Automatic stoppering → Capping/sealing → Finished product discharge
Engineering Excellence
Closed filling system prevents cross-contamination and powder dispersion
Servo-driven motion control ensures smooth operation and precise positioning
Integrated monitoring systems for real-time weight verification and seal quality assurance
CIP/SIP capabilities support efficient cleaning and sterilization protocols
Quality Assurance Framework
Our equipment meets the most stringent international standards:
Current Good Manufacturing Practice (cGMP)
USP <797> Pharmaceutical Compounding - Sterile Preparations
ISO 14644 Cleanrooms and Associated Controlled Environments
Why Choose Our Solution?
Selecting our Automatic Vial Powder Filling Stoppering & Capping Machine means investing in reliability, compliance, and performance. Beyond delivering superior equipment, we provide comprehensive technical support, validation assistance, and ongoing maintenance services. Our commitment ensures your operation maintains peak efficiency while meeting all regulatory requirements.
one-stop solution
professional team
high quality
Contact our technical team today to schedule a demonstration or discuss your specific application requirements. We're ready to develop customized solutions for your pharmaceutical manufacturing needs.
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