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Flush Syringe Filling Machines

ALWELL as a Flush Syringe Filling Machines Supplier from china.We produce high quality filling machine uses advanced technology and precision technology to ensure that every drop of liquid medicine is accurately filled and meets the most stringent industry standards.Providing the latest technology with intelligent control systems to achieve ultra-high speed and ultra-precise filling, ensuring that every syringe meets the demanding standards of pharmaceutical production.We have a professional team composed of industry elites. They have been deeply engaged in pharmaceutical machinery for many years and have rich technical accumulation and practical experience.We offer a full range of customized services, from equipment specifications, filling accuracy to the degree of automation, can be personalized according to the specific requirements of the customer.We are committed to providing one-stop solutions for our customers. From the preliminary consultation, program design, equipment production, installation and commissioning, and then to the later technical training and after-sales serviceWe continuously optimize our production processes and improve production efficiency to ensure competitive prices for our customers.

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syringe filling machine

 

What is Flush Syringe Filling Machines?

Pre-filled flush syringe filling machine, it is specially designed for plastic syringes and pre-filled needles automatic filling and sealing machine. It can realize automatic pipe, centrifugal pipe management, filling, rotating cap, and can butt lamp inspection, sterilization pendulum, rod, labeling, weight inspection, pillow packaging machine and other automatic assembly line. Machine servo control, stable structure, suitable for a variety of specifications of syringe products, suitable for normal saline, sodium chloride, chitosan, dental gel and other materials filling, widely used in a variety of biopharmaceutical, dental and other industries.

 

What are advantages of  Flush Syringe Filling Machines ?

 

This product is widely used in various types of pre-filled flush syringe, which can realize silicification, filling, rotating cap, lamp inspection, loading and sterilization, rod labeling, packaging finished products and other linkage production lines

 

Adopt 15" Siemens HD large screen

 

Full Schneider servo system control, accurate filling and capping, filling accuracy ±1%

 

The vacuum gas pipeline is equipped with Burst filter and sanitary diaphragm valve to ensure 100% clean

 

Precise ceramic plug pump, suitable for a variety of materials, high viscosity materials can also be easily filled

 

Automatic feeding system can be selected, using liquid level induction, automatic feeding when there is a shortage of materials.

 

Simple structure design, easy to daily cleaning and maintenance

 

Intelligent software, precise setting of each step.

 

The whole machine SUS304, the parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP

 

Types of Flush Syringe Filling Machines


According different capacity requirements, we have different type for optional
1. Pre-filled flush syringe filling machine
2. High speed pre-filled flush syringe filling line

 

Material of Flush Syringe Filling Machines

 

The whole machine SUS304;
The parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP

 

Specification of Flush Syringe Filling Machines

 

Machine name High speed pre-filled flush syringe filling line
Applicable materials water and paste
Applicable specifications 1mllong/1-3ml/5m/10ml/20m/30ml plastic pre-filled needle syringe (need to replace the specifications)
Filling range 0.1-30ml(need to replace the plunger pump)
Number of filling needles multiple
Filling accuracy ±1%
Production capacity ≥11000 Pcs/hour
Pass rate ≥99.9%%
Cap pass rate ≥99.90%
Silicone oil spray control adjustment between 0.5mg and 2mg, the difference between products is less than 10%
Equipment noise ≤70 dB
Total power about 13KW
Voltage F380V 50Hz
Compressed air 0.6-0.7Mpa
Dimensions 6200*1500*2400(mm)(including laminar flow)
Weight 1300KG

 

Application of Flush Syringe Filling Machines

 

1. The device accurately controls the filling volume to ensure that the saline in each pre-filled catheter is pure and sterile, fully meeting medical standards and widely used in clinical infusion, drug dilution and emergency treatment.

2. It can accurately control the filling volume of chitosan solution, maintain its biological activity and stability, and promote the wide application of chitosan in wound healing, tissue repair and other fields.

 

How to maintain Flush Syringe Filling Machines ？

1

Before use, the filling machine should be comprehensively inspected to ensure that all parts of the equipment are intact, especially the key parts such as the filling head and syringe socket should be kept clean and free of foreign bodies;

2

During the operation, the syringe and liquid medicine should be correctly placed in the designated position of the equipment in accordance with the process requirements

3

Regular cleaning, disinfection and maintenance of the filling machine to ensure that the equipment is in good condition

Components of Flush Syringe Filling Machines

 

Filling pump

Advanced metering technology is used to ensure that the dosage of liquid medicine in each syringe is accurate.

01

Automatic feeding system

Realize the automatic docking of syringe and liquid medicine, improve production efficiency and hygiene standards.

02

Capping device

Cap immediately after filling to ensure the sterile state of the product and extend the shelf life.

03

PLC control system

integrated operation interface, real-time monitoring and adjustment of equipment operation, to ensure the stability and efficiency of the production process.

04

Process of Flush Syringe Filling Machines

 

Firstly:Select high-quality materials, through high-precision processing and assembly, build core components one by one, such as metering pumps, filling and so on. Under strict quality control, each component is accurately adjusted and integrated to form a complete filling system.
Next: A comprehensive performance test and simulated filling are carried out to ensure that every step is correct.
Finally: Through strict aseptic handling and packaging, the finished product is delivered to the customer.

 

Compared with traditional Flush Syringe Filling Machines , our this product

 

 
 

First of all

We use advanced precision metering technology to ensure that the filling volume of each syringe is accurate, far exceeding the industry average

 
 
 

Secondly

The equipment design focuses on automation and intelligence, significantly improving production efficiency and reducing labor costs.

 
 
 

Moreover

We strictly follow GMP standards to ensure that the equipment is operated in a sterile environment to ensure product quality and safety

 

 

FAQ

 

Q: How much does a syringe filling machine cost?

A: It is according your requirements, the price is USD50000-USD210000,we have automatic one and semi-automatic one. And all the machines are customized accoridng your syringe size.also if it need equip labeling machine, rodding machine.

Q: How to choose a syringe filling machine?

A: According your requirement, if your budget is not too much, you can choose semi-automatic one.

Q: What is an aseptic plastic syringe filling machine?

A: Aseptic plastic syringe filling machine is a high-precision machine equipment, suitable for normal saline, sodium chloride, chitosan, dental gel and other materials filling, widely used in a variety of biopharmaceutical, dental and other industries.

 

How To Cooperate With Us?

Send us samples

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Draft design

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Machining and production

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Assembly

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Debugging

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Shipping

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As one of the leading flush syringe filling machines manufacturers and suppliers in China, we warmly welcome you to buy high-grade flush syringe filling machines for sale here from our factory. All our products are with high quality and competitive price.

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