vial liquid filling machine

GMP-Compliant Solution for Pharmaceutical, Cosmetic & Chemical Industries)

Automatic Vial Liquid Filling & Capping Machine

Vial liquid filling machine is a special equipment developed by our company foraseptic filling, stoppering of vials.capping part is optional .The frontend can be equipped with anultrasonic bottle washer, a hot aircirculation tunnel oven, a bottleunscrambler, etc,, to achieve Thecontinuous operation of integrated processes such as automatic bottle unpacking, automatic bottle feeding.automatic filling, automaticstoppering, and automatic capping realizes the filling and sealing ofmedicinal liquids. The wholemachine adopts servo motor high-precision control, high degree ofautomation, stable and smoothoperation, and is widely used in biopharmaceutical, medical beauty.

Core Technology

1. Vial liquid filling machine is equipped with 100-levellaminar air flow and aseptic operation glove box,which can achieve clean production

2. The operation of this machine is intuitive andconvenient. There is no filling without bottles. Themeasurement is accurate. There is no cappingwithout bottles.
3. The whole machine adopts servo control, andthe machine operates smoothly.

4. Stopper positioning device, optional fullstopper or semi-stopper

5. Liquid filling uses high-definition ceramicpumps or peristaltic pumps, and powder fillinguses an adjustable-speed screw discharge device,both of which can accurately control fillingaccuracy.

6. Intelligent software, precise settings for eachstep.

7. The whole machine is SUS304, and the parts incontact with materials are made of 316L andmedical silicone, fully complying with GMP

Key Specifications

Parameter	Details
Filling Volume Range	0.1-30ml (piston pump needs to be replaced)
Filling Accuracy	±0.5% (volumetric piston pump) / ±1% (peristaltic pump)
Speed	1500-3000 pieces/hour
Vial Compatibility	6-50mm diameter (glass/plastic)
Closure Types	Screw caps, snap caps, dropper tips, spray heads

Material Contact Parts	Brand
Touch screen	Siemens large- size high- definition touch
Control System	PLC Germany Schneider
Servo motor	Schneider, Germany
Air switch	Schneider, Germany

vial liquid filling machine

For Production Efficiency

25% Faster ROI

98% uptime with self-lubricating components

99% material utilization (nozzle suck-back function)

For Product Quality

Zero Cross-Contamination

CIP/SIP ready (Clean-in-Place & Steam-in-Place)

Real-time weight check with reject station (±0.1g sensitivity)

Modular design - Support for later upgrades (e.g., adding visual inspection or labeling units)

Here is the comparison table between rotary filling machines and linear filling machines, including key dimensions and selection recommendations:

Comparison Table: Rotary vs. Linear Filling Machines

Dimension	Rotary Filling Machine	Linear Filling Machine
Applicable Product Types	High-viscosity liquids (e.g., jam, cream) and materials with particles (e.g., sauces, medicated liquids with particles)	Low-viscosity liquids (e.g., mineral water, alcohol) and particle-free liquids (e.g., milk, cosmetic serums)
Production Scale	Large-scale continuous production, suitable for long-term stable production of a single product	Small/medium batches or flexible production, supports rapid switching between bottle sizes
Filling Speed	High-speed filling (120–300 bottles/min), higher efficiency	Medium/low-speed filling (60–120 bottles/min), intermittent process for enhanced stability
Equipment Structure	Complex mechanical transmission system, larger footprint, requires professional maintenance	Simple modular design, low maintenance costs
Container Compatibility	Best for uniform shapes (round, conical bottles), requires custom star wheels	Versatile for square, irregular, or uniquely shaped containers
Industry Applications	Food (jams, hotpot base), pharmaceuticals (high-viscosity liquids), cosmetics (creams)	Beverages, bottled water, low-viscosity pharmaceuticals (oral liquids), lubricants
Filling Precision	Requires high-precision synchronization for continuous filling, ideal for stable processes	Easier precision control with intermittent filling, reduces spillage risks
Cost & ROI	High initial investment but lower unit cost for large-scale production	Lower upfront cost, ideal for budget-conscious or multi-product line operations

Selection Guide

Choose Rotary Machines:

If handling high-viscosity/particle-containing materials, pursuing high production capacity, and producing single-product types (e.g., standardized pharmaceuticals or food sauces).

Choose Linear Machines:

For multi-specification production, frequent parameter adjustments, or filling low-viscosity liquids requiring high stability (e.g., premium cosmetics or precision chemicals).

For detailed technical specifications,Please contact us.

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