8618017751366
molly@alwell.cn
enLanguage
Advanced Search

Pre-filled Syringe Filling Machine

ALWELL as a Pre-filled Syringe Filling Machine Supplier from china.We produce high quality filling machine uses advanced technology and precision technology to ensure that every drop of liquid medicine is accurately filled and meets the most stringent industry standards. Providing the latest technology with intelligent control systems to achieve ultra-high speed and ultra-precise filling, ensuring that every syringe meets the demanding standards of pharmaceutical production.We have a professional team composed of industry elites. They have been deeply engaged in pharmaceutical machinery for many years and have rich technical accumulation and practical experience.We offer a full range of customized services, from equipment specifications, filling accuracy to the degree of automation, can be personalized according to the specific requirements of the customer.We are committed to providing one-stop solutions for our customers. From the preliminary consultation, program design, equipment production, installation and commissioning, and then to the later technical training and after-sales service.We continuously optimize our production processes and improve production efficiency to ensure competitive prices for our customers.

First 12345 Last
pre filled syringe filling machine

 

What is Pre-Filled Syringe Filling Machine?

This machine is used for liquid medicines or medical beauty products into pre-prepared syringes. The machine integrates high-precision metering, aseptic processing and automatic control technology to ensure the accurate dosage of each syringe, while ensuring the sterile environment of the production process, improving product safety and quality.

 

What are advantages of  Pre-Filled Syringe Filling Machine ?

 

The machine is equipped with hundreds of laminar flow, with aseptic operation glove box, the whole process of aseptic environment operation.

 

Using high-precision ceramic plug pump, the filling accuracy can reach ±1%.

 

Servo control of the whole machine, vacuum filling and vacuum plug are controlled separately, and the vacuum degree is adjustable.

 

Vacuum gas pipeline is equipped with Burst filter and sanitary diaphragm valve, and equipped with high-precision vacuum sensor, effectively monitor and display vacuum degree.

 

Intelligent software operation, accurate setting of each step.

 

Patented technology to ensure no bubbles.

 

The whole machine SUS304, the parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP.

 

Can be linked to other equipment of our company to achieve automatic needle removal, light inspection, automatic rod labeling whole line operation.

 

Material of  Pre-Filled Syringe Filling Machine

 

The whole machine SUS304;
The parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP;

 

Specification of Pre-Filled Syringe Filling Machine

 

Machine name Pre filled syringe filling sealing machine
Filling heads number 1/2filling head
Filling range 0.5m1-10ml(ceramic pump)
Filling accuracy ±1%
Filling speed 1200-1400pcs/hour
Machine material Machine structure SUS304, material attached part SUS316L and Medical Grade Silicone
Machine size 1280*900*2200(mm)
Machine weight About 350Kg

 

Application of  Pre-Filled Syringe Filling Machine


In the field of medicine, our syringe filling machines focus on high-precision, aseptic operation to ensure that drugs are not contaminated during the filling process, ensuring drug quality and safety. Its automated production line improves production efficiency and reduces labor costs, and is an important tool for biopharmaceutical enterprises to achieve large-scale and standardized production.

 

In the beauty industry, the device is known for its precision filling capabilities. For highly viscous, refined products such as hyaluronic acid , our equipment can ensure the accurate dosage of each syringe, improving the effectiveness and safety of medical treatment. At the same time, the aseptic operating environment also effectively avoids the risk of cross-infection, providing safer and more assured services for those seeking beauty.

 

How to maintain  Pre-Filled Syringe Filling Machine ？

In order to maintain the best performance of the equipment, it is recommended to perform the following regular maintenance:

 
 

Firstly

Clean the surface and interior of the equipment, especially the parts that come into contact with the liquid medicine, and use a mild non-corrosive detergent to ensure a sterile environment.

 
 
 

Secondly

Check and tighten the joints of each component to prevent loosening from affecting the filling accuracy. At the same time, pay attention to the lubrication parts, add the appropriate amount of lubricating oil in time to reduce wear. In addition, the metering system is calibrated regularly to ensure that the filling volume is accurate.

 
 
 

Finally

It is recommended to establish equipment maintenance files to record each maintenance situation in order to find and solve problems in time. Through careful maintenance, our syringe filling machines will maintain efficient and stable operation for a long time

 

 

Components of  Pre-Filled Syringe Filling Machine

Filling Pump

Advanced metering technology is used to ensure that the dosage of liquid medicine in each syringe is accurate.

Automatic Feeding System

Realize the automatic docking of syringe and liquid medicine, improve production efficiency and hygiene standards.

Vacuum Sealing Device

Seal immediately after filling to ensure the sterile state of the product and extend the shelf life.

PLC Control System

Integrated operation interface, real-time monitoring and adjustment of equipment operation, to ensure the stability and efficiency of the production process. 

 

Process of  Pre-Filled Syringe Filling Machine

 

1. Select high-quality materials, through high-precision processing and assembly, build core components one by one, such as metering pumps, filling and so on. Under strict quality control, each component is accurately adjusted and integrated to form a complete filling system.
2. A comprehensive performance test and simulated filling are carried out to ensure that every step is correct.
3. Through strict aseptic handling and packaging, the finished product is delivered to the customer.

 

Compared with traditional  Pre-Filled Syringe Filling Machine , our this product

First Of All

we use advanced precision metering technology to ensure that the filling volume of each syringe is accurate, far exceeding the industry average.

 

Secondly

The equipment design focuses on automation and intelligence, significantly improving production efficiency and reducing labor costs.

 

Moreover

We strictly follow GMP standards to ensure that the equipment is operated in a sterile environment to ensure product quality and safety

 

 

FAQ

 

Q: How much does a syringe filling machine cost?

A: It is according your requirements, the price is USD50000-USD210000,we have automatic one and semi-automatic one. And all the machines are customized accoridng your syringe size.

Q: How to choose a syringe filling machine

A: According your requirement, if your budget is not too much, you can choose semi-automatic one.

Q: What is an aseptic filling machine?

A: Aseptic filling machine equipment is a high-precision machine equipment, mainly used in a sterile environment to fill sterilized items into a sterile container, and seal to ensure that the product is not contaminated by microorganisms during the filling process.

 

How To Cooperate With Us?

Send us samples

1

>>

Draft design

2

>>

Machining and production

3

>>

Assembly

4

>>

Debugging

5

>>

Shipping

6

As one of the leading pre-filled syringe filling machine manufacturers and suppliers in China, we warmly welcome you to buy high-grade pre-filled syringe filling machine for sale here from our factory. All our products are with high quality and competitive price.

filling machine automatic, pharmaceutical bottle filling machine, 100ml bottle filling machine