Applications
prefilled syringe filling machine
1. Prefilled syringe filling machine is mainly used in the pre-filling and filling production line of various pre-sterilized syringes, which can realize automatic tube loading, vacuum filling and vacuum stoppering. It can also be equipped with our company's automatic needle machine and rod labeling machine to realize automatic flow operation.It revolutionizing the medical and beauty industries by providing a reliable and efficient solution for filling syringes.
2. Can fill the liquid like hyaluronic acid, collagen, plant protein, third-generation hyaluronic acid (containing microspheres), chitosan, sodium hyaluronate, gel, Cross-linked products, hyaluronic acid, hydrating needles, etc.
Medical beauty industrial
pharmaceutical and bioteck company
dental products
High quality
Prefilled syringe filling machine is equipped with intelligent detection devices that guarantee the accuracy of the filling process
advanced equipment
The machine has a high degree of automation, making it easy to operate and highly efficient
professional team
Patented bubble-free vacuum filling technology
one-stop solution
quick delivery for our globad istributors
Brief description of processing
1 Automatic loading machine feeding syringe on by one to feeding track of filling machine -(Manual open the tray,place on machine)
Optional
2 machine sent pre-filled syringe into the filling machine track auto
3 enter the turntable one by one
4 vacuum material filling
5 sorting and arranging stopper on syringe
6 vacuum plugging
7 finished product discharge
Other optional machine : automatic push rod inserting and labeling machine
Technical selling point
Full servo control, ceramic pump filling
❤ It can ensure that there are no bubbles in the needle tip, the rubber stopper is in close contact with the liquid surface (no bubbles), and there is no material in the thread of the stopper.
❤ Filling and stoppering adapt vacuum processing .Ensure that no bubbles are generated during the filling process
❤ The entire process is sterile, withlevel 100 laminar flow and equipped with glove windows. automatic loading machine is optional .
❤ Support free-testing machine :delivery some of your filling material to us ,we help you test machine working state ,send machine working video with your filling material.
Appearance And Size
Product Advantage
1. The machine comes with 100-level laminar flow and operates in a sterile environment.
2. High-precision ceramic pump is used for filling, and the filling volume can be set. .
3. The whole machine is controlled by servo motor, and the operation is stable.
4. Intelligent software vacuum filling, vacuum plugging, vacuum degree can be adjusted with one click.
5. Patented technology to ensure no bubbles.
6. It is suitable for pre-filling, filling and stoppering of various liquid, paste or powder products such as collagen, hydrating needles, hyaluronic acid (including microspheres), and sodium hyaluronic acid.
7. Prefilled syringe filling machine with Weinview brand touch screen. Monitor and display every operation in real time
and Status of each working set like filling vacuum pressure,plugging vacuum pressure, M gas pressure, C/A pressure, fault alarm and position indication fault indicator.Through the main interface, you can intuitively view the operating status of each station of the machine.
8 ,Automatic loading machine is optional.can realize full automatic production from feeding prefilled syringe material to finished product.
PLC control system
The PLC control system is constructed from SUS304 and SUS316L stainless steel, fully complying with GMP requirements.
It employs a ceramic plunger pump, resistant to acid and alkali corrosion, wear, and high temperatures.
Quantitative filling ensures high filling accuracy.
The vibrating feeder has a glossy surface finish, eliminating cleaning dead zones.
It uses internationally renowned brand electronic components and achieves interference-free modular control.
Automatic alarms and real-time display of fault locations, along with fault prompts, are provided.
It is widely applicable to pre-filled syringes manufactured by major domestic manufacturers such as BD, BG, and SCHOTT, achieving bubble-free or defect-free liquid drug filling.
Vacuum stoppers are used to prevent particle generation from rubber stopper vibration and friction.
|
Item |
Brand |
|
Touch screen of prefilled syringe machine |
TAIWAN WEINVIEW |
|
PLC of prefilled syringe machine |
Germany Schneider |
|
pneumatic |
Japan SMC |
|
Air switch of prefilled syringe machine |
Germany Schneider |
|
Frequency inverter |
Germany Schneider |
|
The electromagnetic valve |
AirTAC |
|
Servo motor of prefilled syringe machine using |
Germany Schneider |
Feeding track
Vacuum filling
Stopper sorting arranging-Vacuum stoppering
1： The filling station adopts ceramic pump to realize quantitative filling, which is resistant to acid and alkali corrosion, abrasion resistance and high temperature, high filling accuracy, filling range: 1-10ml; if you need a plunger pump of another range, it can be proposed for easy replacement. , Filling parts contacting materials are made ofSUS 316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.
2. The filling volume is controlled by the servo motor and the touch screen. The accuracy is high and it is convenient to change the specifications. The adjustment of the filling volume only needs to operate on the touch screen, and it can be adjusted at any time. (If the environmental temperature difference is large, the liquid will change by 0.1%-0.3% when filling in summer and winter, as long as the correction can be made on the touch screen, without any tools), the human-computer interaction interface real-time monitors and displays the working status of each station , Real-time automatic alarm displays the fault location and fault prompt.
3. Filling method: using the injection needle to rise with the liquid level to fill to prevent splashing of the liquid. The vacuum filling system is suitable for viscous materials to ensure that the liquid fills the filling space and no bubbles or faults are generated to improve the finished product. Pass rate.
4.After the filling is completed, the star plate sends the filled syringe to the stoppering station, and the equipment adopts a vacuum stopper system to avoid the vibration and friction of the rubber stopper to generate particles, and to ensure that the rubber stopper is in close contact with the liquid surface.
5.The stoppering is completed, and the syringe that has been stoppered in the astrolabe is launched. All the work is completed under a hundred-level laminar flow hood. The bottom of the closed frame has an air outlet to facilitate laminar flow and achieve high-demand clean production.
Certificates
Our products comply with GMP requirements and have passed the European Union's CE safety certification. Learn More
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Why Choose ALWELL Pharmaceutical Syringe Filling Machines?
Quality Guarantee: GMP Standard
Worry-Free After-Sales Service: One-Year Warranty
Comprehensive Support: Installation and Training Services
one-stop solution
professional team
high quality
- 15 Years of Experience in Professional Syringe Filling
- Solve the problem of super-viscous materials, homogeneous, bubble free
-Quick disassembly, design convenient, cleaning and sterilization
- Provide Free Testing Raw Materials.
- Welcome to Inquiry and Cooperation
Get catalog and syringe filling solutions from the factory.
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