Applications
This Aseptic Syringe Filling Equipment is specially designed by our company for the filling of plastic syringes. It is an automatic packaging equipment for aseptic and efficient filling of syringes.it widely used for filling and capping of various types of plastic syringes like dental gel, and special types can be customized.
Fully production line can be offered:Syringe elevator + centrifuge feeding, full servo ceramic pump filling, stoppering and capping, rod labeling machine with printing function, light inspection machine to reject unqualified products
Aseptic Syringe Filling Equipment is for plastic syringe,pre-filled syringe for filling and plugging. It is sent to the track through the automatic vibrating rod to automatically pre-add the push rod , After the push rod inserting is completed, it is transferred to the labeling machine for labeling, and is implemented by the discharging group. Automatic sorting, and sorting out the qualified products with twisting rods and labeling.
Appearance And Size
Product Advantages
1. This machine is fit for glass or plastic syringe liquid filling and inside rubber sealing;Other syringes volume filling capping can be customized base on your syringe sample.
2. Double station filling and rubber sealing simultaneously.Filling by ceramic pump, high precision.Pressing type or rotary type rubber plug sealing.
3. The accurate and stable performance of Schneider servo motor drives means that you can rely on them to consistently deliver the results that you need. Whether you are running complex manufacturing processes or simple automation tasks, these drives can handle the job with ease.
4. The secondary screw cap mechanism is a revolutionary innovation that has greatly improved the qualified rate of finished products. With its superior engineering and design, this mechanism provides a secure and reliable seal that ensures the product remains intact and uncompromised. also helped manufacturers save on costs. This is because they no longer have to deal with the negative repercussions of producing faulty products, such as the need for rework or disposal.
5. All liquid contact parts are SUS316L stainless steel and medical silicone rubber.meet with ISO GMP CE standard.
6.Aseptic Syringe Filling Equipment has the advantages of high filling accuracy, large output, no pollution, and large output, which can reach 3600-4900 per hour.
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Item |
Brand |
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Touch screen |
TAIWAN WEINVIEW |
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PLC/Air switch/ Frequency inverter/Servo motor |
Germany Schneider |
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Pneumatic |
Japan SMC |
Specification
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Machine name |
Aseptic Syringe Filling Equipment |
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| Applicable specification | 1-30ml plastic prefilled syringe | |
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Filling heads number |
one |
two |
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Machine fill range |
1ml-30ml ceramic pump |
|
|
Filling accuracy |
±1% |
|
|
Filling speed |
30-40pcs/min |
60-70pcs/min |
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Machine material |
Machine structure SUS304,material attached part SUS316L and Medical Grade Silicone |
|
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Machine size |
3500*1500*2400mm(L*W*H) |
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Machine weight |
About 800Kg |
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The Core Workflow of a Aseptic Syringe Filling Machine
The core operation of a pre-filled syringe filling machine is a meticulously coordinated system. Initially, the pre-filled syringes are conveyed in an orderly fashion to the filling station via an automated feeding system. This process utilizes robotic arms or conveyor belts to ensure continuous and stable transfer to the next stage.
Once positioned at the station, the filling machine activates its precision dosing system. This typically employs high-accuracy pumps or flow meters to draw a predetermined volume of medicinal solution from the storage container, based on preset dosage parameters. Under controlled pressure differentials, the solution is transported through dedicated tubing into the syringe barrel.
During filling, integrated precision sensors continuously monitor the fill volume. Upon reaching the setpoint, the filling action ceases immediately, guaranteeing that the liquid volume in each syringe precisely meets specifications within minimal tolerances. Subsequently, the filled syringes are transported to the sealing station. Here, closure is achieved via methods such as thermal compression, ultrasonic sealing, or similar techniques, ensuring the solution remains uncontaminated during subsequent storage and transportation. This completes the filling cycle.
Usage Precautions for Aseptic Syringe Filling Machines:
Safe Operation:
Operators must wear appropriate personal protective equipment (PPE) such as gloves and masks.
Ensure the machine is properly grounded to prevent electrical hazards.
Solution Handling:
Store medicinal solutions only in dedicated containers to prevent contamination and cross-contamination.
Closely monitor the solution's condition during filling; address any abnormalities immediately.
Equipment Maintenance:
Perform regular maintenance and servicing to ensure optimal machine performance.
Replace worn components promptly and thoroughly clean internal residues from the equipment.
Quality Control:
Strictly control filling volume accuracy to ensure every syringe meets the required standard.
Conduct regular calibration and performance qualification (PQ) of the filling machine to ensure consistent and reliable operation.
Environmental Control:
Operate the filling machine in a clean, dry, and well-ventilated environment.
Avoid use in areas with high temperature, high humidity, or excessive dust, as these can compromise solution integrity and machine performance.
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