Pharmaceutical injectable filling machine
Our Pharmaceutical Injectable Filling Machine is a state-of-the-art solution engineered for the high-precision filling of injectable pharmaceuticals, including vaccines, insulin, biologics, and other sterile liquid formulations. Designed to meet stringent GMP (Good Manufacturing Practice) and FDA compliance standards, it ensures contamination-free operations, making it ideal for large-scale pharmaceutical and biotech production lines.
The system accommodates various container types-such as vials, syringes, and cartridges-and offers customizable configurations to meet diverse production requirements.
Technical Specifications
| Parameter | Details |
|---|---|
| Applications | injectable pharmaceuticals, including vaccines, insulin, biologics, and other sterile liquid formulations |
| Filling Volume | 0.1mL-30mL (customizable for specific needs) |
| Accuracy | ≤±1% (adjustable based on viscosity) |
| Production Speed | 1,200-11,000 syringes/hour |
| Sealing Method | Vacuum stoppering + capping |
| Control System | Siemens PLC + 10" creen (multi-language support) |
| Material | Stainless steel 304/316 (GMP-compliant) |
| Certifications | CE, TÜV, ISO 9001, GMP (with third-party validation reports) |
Key Features
Ultra-High Precision
Servo-driven volumetric piston system delivers ±1% filling accuracy.
Minimizes product waste while ensuring consistent, reliable dosage.
Compliance & Safety
Equipped with a no-drip nozzle system and bottle-jam detection.
Prevents spills and enhances operational safety.
Automation & Efficiency
Fully automated with "no bottle, no fill" functionality to reduce waste and human intervention.
High-speed capacity: 1,400–11,000 pcs/h (depending on container size and liquid viscosity).
Versatility
Can be integrated with additional equipment for automated needle removal, visual inspection, and rod labeling.
Certifications & Support
CE and ISO 9001 certified, ensuring compliance with international quality standards.
Pharmaceutical Injectable Filling Machine Applications
- Vaccines & Biologics: Accurate filling for temperature-sensitive formulations.
- Insulin & Hormones: High-speed production for syringes and cartridges.
- Ophthalmic Solutions: Sterile, contamination-free handling for sensitive liquids.
Competitive advantage
Pharmaceutical Injectable Filling Machine
Technological Advantages
ALWELL's Injectable Filling Machine in Shanghai employs a fully servo control system and integrates high-precision ceramic plunger pump technology, achieving a filling accuracy of ±1%, surpassing the industry standard of ±2%. Its innovative vacuum filling technology eliminates air bubbles, making it particularly suitable for filling high-viscosity materials such as hyaluronic acid and collagen biopharmaceuticals, solving the problems of uneven filling and residual air bubbles commonly found in traditional equipment when handling high-viscosity materials.
01
Aseptic System
The equipment is equipped with Class 100 laminar flow protection and an aseptic operating glove box, operating entirely in a GMP-standard environment, far exceeding the Class 10,000 cleanroom standard of conventional equipment. The vacuum gas pipeline is equipped with a capsule filter and a sanitary diaphragm valve, coupled with real-time monitoring by high-precision vacuum sensors, ensuring the asepticity and stability of the filling process and greatly reducing the risk of product contamination.
02
Intelligent Control Capabilities
The machine utilizes a Siemens industrial-grade touchscreen and PLC control system, supporting digital setting and storage of process parameters and featuring intelligent error-proofing design. Compared to similar equipment, its control system can record the filling parameters of each product, enabling complete production data traceability and meeting the increasingly stringent quality management requirements of the pharmaceutical industry.
03
Materials and Compliance
The entire machine is constructed from SUS304 stainless steel, with material contact parts made of 316L medical-grade stainless steel and FDA-certified silicone. All models have passed EU CE certification and GMP compliance verification. Compared to the industrial-grade materials used by some manufacturers on the market, its biocompatibility is superior, making it particularly suitable for the production of high-value biological products.
04
After-Sales Service System
The company provides 24-hour remote technical support, maintains an ample inventory of key spare parts, and offers a service response time 30% faster than the industry average. A dedicated file is created for each machine, providing annual performance calibration and preventative maintenance services to ensure long-term stable operation.
05
3-in-1 Filling Machine
One machine, three packaging materials: pre-filled, vials, and cartridges, offering maximum flexibility.
Filling equipment that can be tailored to your needs, simplifying your production processes and ensuring future-proofing. Whether facing regulatory pressures or evolving market demands (such as batch size and specifications), we can provide the speed, flexibility, and compliance you need without sacrificing efficiency.
ALWELL's 3-in-1 syringe filling machine is designed for high adaptability, enabling rapid specification changes and multi-product handling.
Contact our experts to find a solution tailored to your production goals.
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