Prefilled Syringe Filling Machine
The nested design of this filling machine allows for the syringes to be loaded in a compact and orderly manner, which helps to prevent mistakes during the filling process.
Precision in Every Dose: Fully Automated Prefilled Syringe Filling Machine
Product Advantages
<10 mins for format adjustments (Luer Lock, staked needles, etc.)
1,500-4,000 ,11,000 syringes/hour configurable capacity with 99.99% operational reliability
Parameter
|
Machine name |
Pharmaceutical Nested Prefilled Syringe Filling Machine with High Precision |
|
Applicable material |
liquid like water and high Viscosity like gel |
|
Number of filling needles |
2/5/10 |
|
Filling accuracy |
±1% |
|
Production capacity |
≥4000pcs/h(1-3ml) |
| Filling method | Filling with ceramic plunger pump |
End-to-End Applications
Biologics & Vaccines: High-purity adjuvant-compatible filling
Ophthalmic Drugs: Low-volume (0.1-0.5mL) precision dosing
Auto-injectors: Ready-to-use systems with integrated safety devices
Lyophilized Products: Optional freeze-drying module integration
For pharmaceutical companies, having a high-quality prefilled syringe filling machine can make all the difference. Not only does it help to ensure that each dose is accurately measured, but it can also improve production efficiency and reduce costs associated with waste and errors.
Product Configuration
Introduction to built-in parts of hyaluronic acid liquid prefilled syringe filling machine:
1. Rubber plug oscillating bucket - The rubber plug is equipped with an oscillating pot and an oscillating track. The oscillating pot is a quick-lock oscillating pot, which is easy to disassemble. The oscillating pot and the oscillating track are made of 316L stainless steel. Rubber plug buffer chamber: Store rubber plugs for easy plugging.
2. Individually control vacuum filling, and the pipeline is equipped with a capsule filter and a sanitary diaphragm valve. Individually control vacuum plugging, and the pipeline is equipped with a capsule filter and a sanitary diaphragm valve. Vacuum filling vacuum plugging return air device, the pipeline is equipped with a capsule filter and a sanitary diaphragm valve. The vacuum pipeline is equipped with a high-precision vacuum sensor, which effectively displays and monitors the vacuum degree of the circuit, and is easy to replace and adjust.
3. 316l stainless steel clean pipeline, automatic monitoring of the vacuum circuit, automatic control of the diaphragm valve switch, and adjustable vacuum return air pressure and time.
4. 316l stainless steel center plate clamping device -X/Y fully automatic high-precision mobile servo axis, Siemens CPU control unit and Siemens servo controller and servo axis, center plate automatic opening device.
5. Siemens operation high-definition large screen, the equipment is equipped with a jog handle, which is more convenient for debugging and maintenance, batch report generation, and recipe storage function.
6. Fine polishing 316L gas tank, vacuum sensor full-process monitoring, vacuum tank vacuum degree can be adjusted.
7. The full servo filling system has an accuracy of ±1%, high-precision ceramic plunger pump is more suitable for high-viscosity product filling, 316L stainless steel canning needle, 316L dispenser, and liquid storage tank specially customized for high viscosity
Global Compliance Assurance
Factory Acceptance Testing (FAT) with video validation
IQ/OQ/PQ documentation packages
Onsite commissioning & staff training
Keywords: aseptic syringe filling machine, robotic vaccine filler, cGMP prefilled syringe line, 0.1mL precision filler, lyophilized drug filling
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