RTU Prefilled Syri0nge Filling Machine
The RTU Prefilled Syringe Filling Machine is a state-of-the-art automated solution designed for high-speed, high-precision filling of ready-to-use (RTU) sterile prefilled syringes. Engineered to meet stringent GMP, FDA requirements, this machine ensures minimal human intervention, reduced contamination risks, and maximum production efficiency for critical pharmaceuticals, including vaccines, biologics, and injectable therapies.
Ideal for pharmaceutical manufacturers, CDMOs (Contract Development and Manufacturing Organizations), and biotechnology companies, our machine supports scalable production from clinical trials to commercial-scale batches.
| Parameter | Details |
|---|---|
| Applications | injectable pharmaceuticals, including vaccines, insulin, biologics, and other sterile liquid formulations |
| Filling speed | 11000pcs/h |
| Accuracy | ≤±1% (adjustable based on viscosity) |
| Filling Volume Range | 0.1ml-50ml |
| Sealing Method | Vacuum stoppering + capping |
| Control System | Siemens PLC + 10" |
| Material | Stainless steel 304/316 (GMP-compliant) |
| Certifications | CE,GMP |
Key Features
Prefilled syringe Filling Machine
1. Ready-to-Use (RTU) Syringe Compatibility
Direct integration with pre-sterilized syringes (e.g., nested syringes in tubs or trays).
Eliminates secondary sterilization steps, reducing cycle time and operational costs.
2. High Precision Filling
Accuracy: ±0.5% CV (coefficient of variation) for volumes from 0.1 mL to 50 mL.
3. Advanced Contamination Control
ISO Class 5 (Class 100) cleanroom compatibility with laminar airflow integration.
4.Versatility
Can be linked to other equipment of ourcompany to achieve automatic needle removal,light inspection, automatic rod labeling whole
Applications
Applications
Vaccines & mRNA Therapeutics: High-throughput filling with minimal product loss.
Biologics & Monoclonal Antibodies: Gentle handling for shear-sensitive formulations.
On-body Injectors & Auto-injectors: Precise dosing for combination products.
Why Choose Our RTU Syringe Filling Machine?
Regulatory Compliance: Validated for IQ/OQ/PQ protocols, supporting audit-ready documentation.
Flexible Configurations: Customizable for RABS (Restricted Access Barrier Systems) or isolator setups.
Global Support: 24/7 technical service with spare parts availability worldwide.
High degree of automation
High speed stable production line
Reduce operational risk
Call to Action
Upgrade your sterile fill-finish process with our RTU Prefilled Syringe Filling Machine. Contact us
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