prefilled syringe/vials/cartridge filling machinery
We are the professional manufacturer of prefilled syringe/vials/cartridge filling machinery. also the light inspection machine, plunger rod insertion and labeling machine.
As a professional pharmaceutical equipment manufacturing company, Shanghai ALWELL today officially announced the comprehensive upgrade of its full range of prefilled syringes, vials and cartridges intelligent production lines.
With a one-stop solution covering filling, light inspection, plunger assembly to labeling and packaging, the company has provided pharmaceutical equipment that meets FDA, CE and GMP standards to more than 30 countries around the world.
Professional manufacturing, global certification
We have been focusing on the research and development of pharmaceutical filling and testing equipment for more than ten years, and have built a complete product matrix from micro-laboratory models to large-scale industrial production lines.
The core advantages are:
Multi-dosage form compatibility: The equipment supports the filling of various forms of drugs such as injection (SVP), lyophilized powder, and biological preparations, and the filling volume covers the full range of 0.1ml-30ml
International compliance: The entire line of equipment has passed CE and ISO certification and meets the FDA 21 CFR Part 11 electronic record requirements
At present, our equipment has been exported to more than 20 countries and regions including Europe, America, Asia Pacific, etc., and has become the designated equipment supplier for many international pharmaceutical partners
Product system and technological breakthroughs
1. Integrated filling and sealing solution
The newly launched Prefilled Syringe Filling and Sealing Machine uses servo drive technology to achieve full process automation of "filling-plunger insertion-capping":
The speed reaches 4000-11000 tubes/hour, supporting 0.1-30ml multi-specification precise filling
Equipped with inert gas protection system (nitrogen purity ≥99.99%) and online weighing monitoring to ensure zero oxidation risk of drugs
Modular design supports rapid conversion to vial or cartridge production line, saving 70% of changeover time
2. Intelligent light inspection and labeling system
Fully automatic light inspection machine: Based on AI visual recognition technology, high-speed detection, accurate identification of particles, glass defects, sealing defects and other problems
The labeling machine is fully compatible with our high-speed syringe filling production line. It can automatically and quickly complete a series of actions such as rod loading, rod rotation, labeling, inkjet coding or laser printing of batch number and production date, greatly improving production efficiency.
As the annual growth rate of the global prefilled syringe market exceeds 12%, our equipment provides key technical support for pharmaceutical companies:
Flexible production: supports small batch and multi-variety production, with a minimum batch of 500, to meet the needs of clinical trial production;
Fast delivery: provides 30-day delivery service for standardized models, which is 50% shorter than the industry average cycle;
Zero-distance service: engineers are on-site for debugging, and overseas markets enjoy 48-hour emergency response service
