automatic cartridge filler

Fully automatic insulin cartridge filling machine, aseptic filling solution tailored for pre-filled insulin production
In the field of biopharmaceuticals, the filling accuracy and aseptic assurance of insulin products are directly related to the life safety of patients. The Automatic Cartridge Filler is designed specifically for 1-5ml ready-to-use (RTU) insulin cartridges, integrating high-precision filling technology (±0.01ml) and Class A aseptic isolation systems, solving the core contradiction between efficient production and flexible conversion of small batches for pharmaceutical companies. It is the ultimate solution for fully automatic aseptic filling that complies with cGMP standards.
Core strengths
Automatic Cartridge Filler
High-precision filling
plunger pump + servo drive system ensures 1-5ml insulin filling accuracy of ±0.5ml
Sterility assurance system
equipped with Class A isolation barrier (ISO 5 cleanliness) and 100% online weighing monitoring

Ready-to-use packaging compatible
RTU cartridge bottle platform (supports 1.5/3/5ml specifications)
Flexible production architecture
complete specification switching within 10 minutes, supporting clinical batches as small as 50
Technical specifications
| Parameter Category | Technical indicators | Industry comparison |
| Filling range | 1.0-5.0ml (for insulin only) | Conventional equipment: 2-10ml |
| Production capacity | 4000-11000pcs/hour | Equipment of the same level: 800-1400 pcs/hour |
| Applicable container | cartridge bottle | Customizable mold |
| Sterile environment | ISO Class 5 (Class A laminar flow) | Dynamic particle monitoring |
| Control system | Industrial-grade PLC + 10-inch touch screen (multi-language interface) | Recipe storage ≥50 groups |
| Power requirements | 220V/380V dual voltage | CE energy efficiency standards |
Application
Automatic Cartridge Filler product full process solution
1
RTU Cartridge Unpacking
2
Nitrogen replacement
3
Precision filling
4
Plug insertion
5
Visual plug inspection
6
100% weight rejection
Automatic Cartridge Filling Adaptation Products
Rapid-acting/long-acting insulin analogs
GLP-1 receptor agonists (such as liraglutide)
Insulin suspension
Service Support
Automatic Cartridge Filling machine
Worry-free warranty
2-year warranty on core components
Quick response
24/7 global technical support, 48-hour on-site support for failures
Customized training
Provide GMP simulation filling practical training courses
[Contact an engineer now to get a customized solution] 📞 +8618017751366 | ✉️ molly@alwell.cn
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