High-Precision Aseptic Cartridge Filling and Stoppering Solutions
Products Description
Our Automatic Cartridge Filling Machine is engineered for precision and efficiency in packaging high-viscosity products . This advanced, fully-automated system integrates servo-driven mechanics with an intuitive PLC touchscreen interface, delivering exceptional accuracy for filling threaded cartridges within the 0.5ml to 10ml range. It is the ideal solution for chemical producers, and any industry requiring reliable, small-dose packaging of thick, challenging fluids.
Key Features
Precision & Accuracy
Utilizing high-end servo-controlled systems to ensure a filling precision of ±1%, minimizing waste of high-value biologics and GLP-1 medications.
Vacuum Stoppering Technology
Specially designed for high-viscosity gels (like Hyaluronic Acid), our vacuum technology ensures a bubble-free filling process and perfect stopper placement.
RTU Flexibility
Fully compatible with Ready-to-Use (RTU) nest boxes, allowing seamless switching between cartridges, syringes, and vials on a single line.
User-Friendly PLC Control
Set and monitor all parameters-fill volume, speed, and temperature-with ease on the color touchscreen. The intuitive interface simplifies operation and reduces training time.
Robust & Compliant Construction
Manufactured with durable, corrosion-resistant stainless steel in all product-contact areas, the machine meets cGMP standards. Its hygienic design ensures easy cleaning and maintenance.
Modular & Adaptable Design
The number of filling heads can be customized to match your production capacity. The system supports various filling modes (e.g., piston, peristaltic) to suit your specific product requirements.
Technical Specifications
| Parameter | Details |
|---|---|
| Model | YS-PFS Series / Cartridge filling machine |
| Filling Volume Range | 1.5ml, 1.8ml, 3ml, 5ml Cartridges (Customizable) |
| Filling Accuracy | ±1% |
| Production Capacity | 1,000 - 5,000 pcs/hour (customized) |
| Power Supply | 380V 50HZ |
| Power Consumption | 2KW - 3KW |
| Automation Level | Fully Automatic |
| Control System | PLC with HMI Touchscreen |
| Key Components | Servo Motor, Precision Pump, PLC Controller |
| Machine Weight | Varies by configuration |
| Special Features | Adjustable Filling Speed |
Industries Served
types of Cartridge Filling Machine
This versatile filling machine is ideal for a wide range of applications:
Biopharmaceuticals
Aseptic Filling for Biologics,GLP-1, Insulin, Hormones, and Vaccines.
Medical Aesthetics
Hyaluronic Acid (HA), Collagen, and Skin Boosters.
Chemical Industry
Reliably fills adhesives, sealants, and other viscous chemical products.
Medical Devices
Dental Anesthesia, Saline Flush, and Cartridge-based delivery systems.
Quality Assurance & Support
We provide a comprehensive 1-year warranty backed by responsive video technical support.
Key components are rigorously tested, and we can provide factory acceptance videos prior to shipment.
Our dedicated after-sales team is committed to delivering timely and expert service to keep your operations running smoothly.
Maximize Your Filling Line Efficiency
Don't let outdated equipment limit your productivity. Our filling experts will provide you with a custom solution tailored to your needs and volume.
Reach out now to discuss your requirements and see how we can help.
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Q: Can the machine handle high-viscosity gels without bubbles?
A: Yes, our vacuum filling and stoppering technology is specifically engineered for high-viscosity materials like Hyaluronic Acid, ensuring a bubble-free result.
Q: Does ALWELL provide validation documents for pharmaceutical audits?
A: Absolutely. We provide full DQ/IQ/OQ/PQ documentation to help your facility pass GMP and FDA audits smoothly.
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