High speed pre-filled flush syringe filling line, this equipment is specially designed for plastic syringes and pre-filled needles automatic filling and sealing machine. It can realize automatic pipe, centrifugal pipe management, filling, rotating cap, and can butt lamp inspection, sterilization pendulum, rod, labeling, weight inspection, pillow packaging machine and other automatic assembly line. Machine servo control, stable structure, suitable for a variety of specifications of syringe products, suitable for normal saline, sodium chloride, chitosan, dental gel and other materials filling, widely used in a variety of biopharmaceutical, dental and other industries.

pre-filled flush syringe filling line

Product Advantages

This product is widely used in various types of pre-filled catheter irrigators, which can realize silicification, filling, rotating cap, lamp inspection, loading and sterilization, rod labeling, packaging finished products and other linkage production lines.

Adopt 15" Siemens HD large screen

Full Schneider servo system control, accurate filling and capping, filling accuracy ±1%

The vacuum gas pipeline is equipped with Burst filter and sanitary diaphragm valve to ensure 100% clean

Precise ceramic plug pump, suitable for a variety of materials, high viscosity materials can also be easily filled

Automatic feeding system can be selected, using liquid level induction, automatic feeding when there is a shortage of materials.

Simple structure design, easy to daily cleaning and maintenance

Intelligent software, precise setting of each step.

The whole machine SUS304, the parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP

pre-filled syringe filling

Parameter

Machine name	High speed prefilled plastic syringe filling machine
Applicable materials	water and paste
Applicable specifications	1mllong/1-3ml/5ml/10ml/20ml/30ml plastic pre-filled needle syringe (need to replace the specifications)
Filling range	0.1-30ml(need to replace the plunger pump)
Number of filling needles	multiple
Filling accuracy	±1%
Production capacity	≥11000 PCS/hour
Pass rate	≥99.9%
Cap pass rate	≥99.9%
Silicone oil spray control	adjustment between 0.5mg and 2mg the difference between products is less than 10%
Equipment noise	≤70 dB
Total power	about 13KW
Voltage	380V 50Hz
Compressed air	0.6-0.7Mpa
Dimensions	620015002400(mm) (including laminar flow)
Weight	1300KG

* Note, The above parameters are reference values. Actual parameters vary according to packing materials, filling amount, material characteristics and vacuum degree.

Maintenance of a Sodium Chloride Plastic Syringe Filling Machine

1. Clean the filling machine's exterior regularly using an appropriate detergent and a soft cloth to prevent dust accumulation. During cleaning, be careful not to allow water or detergent to enter the interior of the syringe filling machine.

2. The filling machine's screw is one of the most critical components in the syringe filling process and requires regular cleaning and maintenance. Remove the screw from the machine and clean it with a dedicated detergent and brush. Then, lubricate the screw using an appropriate amount of lubricant to ensure proper operation.

3. During operation, the sealing rings of the filling machine are susceptible to wear and aging, which can lead to poor sealing or leakage. Therefore, it is necessary to regularly inspect and replace the filling machine's sealing rings. Use appropriate replacement rings and ensure that they fit snugly within the machine's sealing joints.

4. Regularly inspect the syringe filling machine's operation and adjust the machine's operating parameters to ensure proper operation. Also, check the filling machine's power wiring for stability. If loose or damaged, repair or replace it promptly.

5. Regularly have a professional technician perform a comprehensive inspection and maintenance on the syringe filling machine to ensure its performance and stability. Perform appropriate maintenance according to the manufacturer's maintenance manual and operating instructions.

Extending the Service Life of Plastic Syringe Filling Machines: Maintenance Guidelines

To maximize operational longevity, regular maintenance is essential for plastic syringe filling equipment. Implement these best practices:

Routine Cleaning Protocol

Maintain immaculate syringe conditions during operations to prevent material residue buildup. Post-operation, clean all internal and external surfaces thoroughly. Ensure complete drying to eliminate corrosion or oxidation risks.

Syringe Compatibility Assurance

Select syringes of precisely matched dimensions and material specifications. Verify compatibility with machine tolerances before implementation.

Manufacturer Compliance

Operate equipment strictly according to the manufacturer's technical guidelines. Adhere to prescribed procedures for both syringe handling and machine operation, with particular attention to precision-critical steps.