Pre-filled Flush Syringe Filling Machine
Pre-filled Syringe Filling and Sealing Machine
This automated equipment is specifically engineered for the production of plastic syringes and pre-filled needles. It performs core processes including automated tube feeding, centrifugal tube management, filling, and cap rotation. The system seamlessly integrates with downstream operations such as:
Leakage inspection (lamp check)
Sterilization, rod handling and assembly
Weight verification
Pillow packing machines
to form a complete automated production line.
Technical Features:
Servo-controlled system ensuring precision
Robust construction for operational stability
Multi-format compatibility with various syringe specifications
Application Scope:
Suitable for filling diverse materials including:
Saline solution (sodium chloride)
Chitosan preparations
Dental gels
Industries Served:
Widely implemented in biopharmaceutical, dental, and related sectors.
Operating steps of prefilled filling and stoppering machine
I. Preparation
Machine Readiness Check:
Verify the equipment is in normal operating condition, free from faults or abnormalities.
Component Inspection:
Ensure stopper feed lines, tubing, pump heads, and valve pathways are clear, unobstructed, and free from blockages, damage, corrosion, or residue.
Material Preparation:
Inspect the material reservoir, fill it with the product, and confirm material quality meets specifications.
Machine Startup & Warm-up:
Power on the filling and stoppering machine. Allow it to warm up for 10-15 minutes to reach optimal operating temperature prior to commencing work.
II. Filling Procedure
Material Loading:
Transfer the required volume of material into the product reservoir.
System Priming:
Connect the filling lines and open the feed valve to prepare for filling.
Container Placement & Filling Start:
Position the container(s) on the filling station. Initiate the machine cycle and maintain a consistent filling speed.
Process Monitoring:
Continuously monitor machine operation during filling. Ensure line flow remains unobstructed to prevent clogging.
Filling Completion:
Upon finishing the fill cycle, close the feed valve. Allow the machine to run idle.
III. Stoppering Procedure
Stoppering Head Selection:
Select the appropriate stoppering head and install it onto the machine.
Needle Attachment & Adjustment:
Connect the extension needle. Adjust its length to achieve the correct insertion depth for the container type.
Head Positioning:
Gently lower the stoppering head into the container until it contacts the liquid surface. Position the head at the predetermined depth.
Stoppering Cycle:
Open the stoppering valve to initiate head descent. Close the valve once stoppering is complete. Maintain normal machine operation.
Parameter
|
Machine name |
prefilled plastic syringe filling machine |
|
Applicable materials |
water and paste |
|
Applicable specifications |
1mllong/1-3ml/5ml/10ml/20ml/30ml plastic pre-filled needle syringe (need to replace the specifications) |
|
Filling range |
0.1-30ml(need to replace the plunger pump) |
|
Number of filling needles |
multiple |
|
Filling accuracy |
±1% |
|
Production capacity |
2000-4000 PCS/hour |
|
Cap pass rate |
≥99.9% |
|
Equipment noise |
≤70 dB |
In addition to plastic syringe filling, we also have solutions for a variety of other packaging materials, including glass prefilled, vials, double-chamber prefilled, etc. One-stop filling, please contact us
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