Why Choose Us
Rich Experience
Shanghai ALWELL Machinery Equipment Co.Ltd. is located in Shanghai Songjiang high-tech Industrial Park, high-tech enterprises. Is the leading domestic automation equipment manufacturers.
Reliable Product Quality
The product is a combination of high intelligence, the latest technology, high reliability of electrical and mechanical raw materials, in the production of products, packaging, and subsequent quality testing, to help customers significantly reduce labor costs, improve production efficiency, at the same time greatly improve the enterprise product qualification rate.
Wide Range of Applications
We are in the pharmaceutical, food, chemical, logistics, e-commerce, auto parts and other industries, to provide customers around the world with competitive, safe and reliable equipment, solutions and services.
Advanced Equipment
All the equipment produced by the company adopts the network scheme, which fully adapts to the trend of automation and information of the factory.
A syringe filling equipment is a device used to fill a variety of syringes with liquids or semi-solid materials. These machines are commonly found in manufacturing and healthcare settings, where they are used to fill large quantities of syringes with exact dosages for medical treatments or production processes. Syringe filling equipments are typically automated, requiring only minimal human intervention to ensure correct operation. They offer many advantages over manual syringe-filling techniques in terms of speed and accuracy, making them an essential tool for many industries.
Pre-Filled Flush Syringe Filling Machine
Pre-filled flush syringe filling machine, this equipment is specially designed for plastic syringes and pre-filled needles automatic filling and sealing machine. It can realize automatic pipe, centrifugal pipe management, filling, rotating cap, and can butt lamp inspection, sterilization...
High Speed Pre-Filled Flush Syringe Filling Line
High speed pre-filled flush syringe filling line, this equipment is specially designed for plastic syringes and pre-filled needles automatic filling and sealing machine. It can realize automatic pipe, centrifugal pipe management, filling, rotating cap, and can butt lamp inspection, sterilization...
Aseptic Syringe Filling Equipment
This Aseptic Syringe Filling Equipment is specially designed by our company for the filling of plastic syringes. sually combined with Syringe Labeller and Rodding machine. It is for plastic syringe,pre-filled syringe for filling and plugging. It is sent to the track through the automatic vibrating rod to automatically pre-add the push rod and rotating rod.
Syringe Light Inspection Machine
Syringe light inspection machine, this equipment is specially developed by our company for all kinds of pre-pot-sealed syringes, which can detect particles, impurities, glass container appearance defects, small cracks and other defects, greatly improving the reliability of production. Product...
Syringe Sterilization Tray Loading Machine
Syringe sterilization tray loading machine, this equipment is specially developed by our company for all kinds of pre-filling sealed syringes after filling and sterilization before loading equipment, easy to use, can directly butt the filling machine, to solve the problem of sterilization in...
The Syringe Filling Equipment is a groundbreaking innovation that has revolutionized the process of filling plastic syringes in the biotech and pharmaceutical industry. Its advanced automatic packaging feature ensures that the filling process is efficient and aseptic, helping to maintain the high standards of hygiene required in the industry.
Multiplied Efficiency
A syringe-filling equipment is designed to fill many syringes in a fraction of the time it would take to do it manually. This makes it ideal for high-volume production tasks, allowing medical practitioners to save time while ensuring they are able to meet demand.
Intensified Accuracy
Syringe-filling equipments are accurate instruments that eliminate the potential for human error when filling syringes. This ensures consistency in measurements, making it easy to deliver precise doses of medication or other substances as needed.
Expenditure Reduction
Using a syringe filling equipment is incredibly cost-efficient, as it eliminates the need for manual labor and allows medical professionals to fill more syringes in less time. This reduces the amount of money spent on materials and labor, allowing practitioners to save money.
Versatility
A syringe-filling equipment is designed to be versatile, allowing it to fill various types of syringes with different substances and fluids.
Types of Syringe Filling Equipment
Fully Automatic Syringe Fillers
Fully automated machines are designed for large-scale production, capable of filling thousands of syringes per hour. They include features like robotic handling, automatic de-nesting, and in-line inspections to minimize human intervention while maximizing precision and output.
Semi-Automatic Syringe Fillers
These machines offer a balance between manual and automated processes. While they automate filling and stoppering, manual loading and unloading of syringes are required. Semi-automatic machines are suitable for medium-sized production runs.
Manual And Benchtop Syringe Fillers
Ideal for small-scale production or research environments, these compact machines are slower but offer precise filling. They are often used in hospital pharmacies or for small-batch, specialized production.
Application of Syringe Filling Equipment
Pharmaceuticals Industry
In the pharmaceutical industry, syringe filling equipments can be used to fill and package pharmaceutical products such as drugs, vaccines, and other liquid medications. These tools can accurately fill and deliver precise dosages with speed and efficiency.
Food Processing
Syringe-filling equipments are used to fill food items such as sauces, jams, purees and pastes into syringes for packaging. This helps to ensure that the product is filled accurately and consistently while also improving safety standards.
Veterinary Industry
Animal health products such as vaccines, antibiotics, and other medications can be filled into syringes with a syringe filling equipment.
Cosmetics Industry
In the cosmetics industry, syringe filling equipments can be used to fill containers with creams, lotions, gels, perfumes, and other cosmetic products.
Chemical Industry
Syringe filling equipments can be used in the chemical industry to fill chemicals, reagents, and other hazardous substances such as acids and bases.
Automotive Industry
Syringe-filling equipments are used in the automotive industry to accurately dispense lubricants, adhesives, sealants, and other fluid products into syringes.
Components of Syringe Filling Equipment
Pump Filler
The filling pump is responsible for delivering product from the material hopper to the syringe. This component can be configured in either a positive displacement or peristaltic mode depending on the application and fluid compatibility requirements.
Syringe Ejector System
After each syringe is filled, it must be ejected from the machine and collected in a tray or container. This is typically done using an automated system of pneumatic cylinders and other components to ensure that each syringe is accurately placed in its collection container.
Filling Needle
The filling needle is critical to ensuring accurate and repeatable filling as it functions as the gateway between the delivery pump and the syringe. The needle size and shape will be dependent on the application.
The Hopper
The material hopper, usually made of stainless steel or plastic, holds the product that is to be filled into syringes. This component can also include automated filling systems to ensure a consistent supply of product to the filling needle.
Filling Head
This is where the liquid transfer takes place. It is usually equipped with sensors that detect when a syringe has been filled to the correct level.
Labeling System
This component helps in adding labels to each syringe before they are packaged for sale.
Working Principle of Syringe Filling Equipment
Placing a syringe Honeycomb
In a manual way, you will need to insert the syringe honeycomb into the unique fetal membrane. Also, you need to have the syringe hung on the bottle comb plate. You must have this done at the same time with the fetal membrane.
Enter the Fill Information
After step one, you must enter fill dials in rows from slides. This dial will rotate and feed from time to time. Have a syringe inserted into the equipment's dial wheela. After that, have it turned into the ideal filling station.
Filling the Syringe
With step two completed and the syringe moved to its work station, single filling needles are lowered into syringes. The syringe is held in place by the gripper system of the equipment. Then, filling is initiated. As the filling is done, the filling needle rises. As the needle rises, the syringes are sealed.
Vacuum Stoppering
With the syringe sealed, it is then moved to the dial and then to the stoppering station. Here, the oscillator prepares the rubber stopper and, using the stopper track, sends it to the top of the syringe.
Introducing Stopper Rod
Here, the rubber stopper is integrated on the upper side of the vacuum body. Alongside, the syringes are sealed and vacuumed as they are pressed down. Then, there is an addition of the stopper rod to the syringes liquid level.
Finishing Stages
With step 5 done, the process enters its finishing stage as the syringe suspends and slips out of the equipment's chute. When that happens, you can then take it manually.
An automatic syringe filling equipment is a fully automated system that can perform the entire process of filling, sealing, and capping a syringe without manual input. This type of equipment typically utilizes advanced technology such as robotics and vision systems to ensure accuracy and speed. The overall process usually requires just one operator who monitors the output and quality control.
A semi-automatic syringe filling equipment is similar, but it requires manual intervention along the process. This type of equipment typically makes use of a simple conveyor system to move the needle from station to station and a person must manually add or subtract the product into the syringe at each stage. The operator must also be present for the capping process. Although manual labor is involved, semi-automatic filling equipments can still fill and seal multiple syringes simultaneously, resulting in a higher output.
What Materials Can Be Filled With A Syringe Filling Equipment?
Liquids: A syringe filling system is commonly used to fill containers with liquids, such as water, oil, juice, and alcohol.
Powders: Syringe-filling equipments are also ideal for packaging fine or powdered materials such as flour, sugar, spices, and other small particles.
Gels: Syringe filling systems are also equipped to fill containers with gels such as lotions, shampoo, and toothpaste.
Creams: Products like face creams, shaving cream, and other similar products can be filled in syringe filling systems with ease.
Paste: These are thick smooth substances like nut kinds of butter, jam, peanut butter, and more that can also be filled in containers using a syringe filling system.
Adhesives: Syringe-filling equipments can also be used to fill containers with adhesives, such as glue and sealants.
Leakages: A common problem when using a syringe filling equipment is the potential for leakage of the material being filled. This can happen due to worn-out parts, failure of seals or gaskets, incorrectly assembled components and defective valves.
Possible solutions include replacing worn or faulty parts; using new gaskets, seals, and valves that are designed for the specific task; and double-checking to ensure all components are correctly assembled.
Contamination: Contamination of the material being filled can occur if it comes into contact with other materials in the equipment or is exposed to airborne contaminants.
Possible solutions include using proper cleaning procedures before filling; using separate parts and components for different material types; and using tools such as filters and screens to prevent contact between materials.
Clogged Nozzles: Syringe-filling equipments can become clogged if the material being filled is not compatible with viscosity. Possible solutions include using materials of the right viscosity and cleaning nozzles regularly.
Production Capacity
The production capacity of the syringe filling equipment is a crucial factor to consider before purchasing one. Always consider how much product you need to produce and whether the equipment can meet your demands in terms of speed and accuracy.
Ease of Use
When selecting a syringe filling equipment, it's also important to consider how easy it is to use. You should consider the level of operator training required and the complexity of the setup.
Cost
The cost of the syringe filling equipment is also another important factor to consider before purchasing one. Compare different models and their prices so that you can find one that meets your needs without compromising on quality. Also, consider the additional costs associated with maintenance and training.
Compliance
Make sure that your syringe filling equipment meets all relevant safety and regulatory standards before purchasing it. Ensure that all necessary approvals are in place to guarantee a safe and compliant working environment.
Size
Syringe-filling equipments come in a variety of sizes. You should consider the size of your production line and what space you have available to house the equipment before deciding on a model.
Our Certifications
These certificates to our technical ability and quality. We can provide you with 25 years product warranty support international insurance company.
Our Factory
Shanghai ALWELL Machinery Equipment Co.Ltd. is located in Shanghai Songjiang high-tech Industrial Park, high-tech enterprises. Is the leading domestic automation equipment manufacturers. The main business of the company is: Automatic filling production line, dynamic testing and sorting line, and provide a variety of non-standard automation solutions. Shanghai ALWELL owns dozens of national patents. With the mission of "Making factories more intelligent and efficient", Shanghai ALWELL devotes itself to the intelligent upgrade and transformation of modern factories all over the world. We are in the pharmaceutical, food, chemical, logistics, e-commerce, auto parts and other industries, to provide customers around the world with competitive, safe and reliable equipment, solutions and services.
Ultimate FAQ Guide to Syringe Filling Equipment
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