vial bottle filling machine
Vial bottle filling stoppering capping machine is a special equipment developed by our company for aseptic filling, stoppering of vials. capping part is optional .The front end can be equipped with an ultrasonic bottle washer, a hot air circulation tunnel oven, a bottle unscrambler, etc., to achieve The continuous operation of integrated processes such as automatic bottle unpacking, automatic bottle feeding, automatic filling, automatic stoppering, and automatic capping realizes the filling and sealing of medicinal liquids. The whole machine adopts servo motor high-precision control, high degree of automation, stable and smooth operation, and is widely used in biopharmaceutical, medical beauty and other industries.
The vial bottle filling production line is composed of an ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in a linkage line. The whole line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to the production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, etc.
Product Advantages
Vial bottle filling stoppering capping machine meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
The whole line can adopt a straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level.
The whole machine adopts servo control, and the machine operates smoothly.
Stopper positioning device, optional full stopper or semi-stopper
Applicable specification: 1ml-100ml vial (as per user's requirement)
Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
High degree of automation, few operators required;
Parameter
|
Machine name |
Vial filling and stoppering machine |
|
Applicable materials |
liquid or powder |
|
Filling range |
0.1-30ml (piston pump needs to be replaced) |
|
Number of filling heads |
1-20 |
|
Filling accuracy |
±1% |
|
Production capacity |
1500-3000 pieces/hour |
|
Pass rate of plugging |
≥99.9% |
|
Capping pass rate |
≥99.9% |
|
Equipment noise |
≤70 decibels |
|
Total power |
about 3KW |
|
Voltage |
380V 50Hz |
Products Detail
Filling Configuration:
Configurable for single or double lane processing.
Sterilization Monitoring:
Optional live temperature display and printout system.
Tunnel Oven Performance:
Features uniform heat distribution and efficient heat dissipation throughout the hot air circulation tunnel.
Cooling Zone Sterilization:
Integrated sterilization function optionally available for the cooling section.
Contamination Control Options:
Optional Open-RABS isolation system with Class 100 laminar flow protection.
Automated Safety Functions:
Optional high-sensitivity safeguards:
No-container-no-fill
No-container-no-stopper
No-container-no-cap
Collision avoidance system
Capping Environmental Protection:
Dedicated particulate extraction system captures aluminum shavings during capping, minimizing contamination risk.
Hyaluronic acid, collagen, peptides... Your core raw materials are so precious, how can you tolerate filling errors and waste?
Our precision filling machine designed for high-end materials is your solution!
Consult now to get exclusive solutions and limited-time discounts! 
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Visit the official website: www.alwellfilling.com
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