Pre-filled filling and stoppering machine for Plant Protein Cross-Linked Products
GMP-Ready Solution for High-Viscosity Plant Protein Cross-Linked Products
vacuum filling
Adopt vacuum gas pipeline, limited monitoring, equipped with vacuum sensor, precise setting
100% Fill Volume Accuracy
We use ceramic filling pumps, servo control, high filling accuracy,
filling accuracy can reach ±1%
Technical Specifications
| Feature | Capability |
|---|---|
| Filling Accuracy | ±1% of set volume |
| Containers | 1ml-50ml glass/COC/COP syringes |
| Changeover Time | <15 minutes |
| Compliance | GMP FDA |
Pre-filled filling and stoppering machine
Validation-Ready Package Includes
IQ/OQ documentation kit with FAT protocols
Material compatibility reports
3-year performance warranty
Remote performance monitoring
Applications:
▶️ Plant-based injectable therapeutics
▶️ Cell-cultured protein scaffolds
▶️ Vegan collagen fillers
▶️ High-concentration mAbs
▶️ Hydrogel drug delivery systems
High viscosity syringe filler
Cross-linked protein filling
Vaccum stoppering machine
Biopolymer filling system
GMP syringe processing
Low shear filling
Aseptic filling machine
Syringe filling accuracy
Filling finished products
Working principle of plant protein filling machine
Pre-filled filling and stoppering machine
Aseptic filling technology
Through the automated control system and aseptic operation process (including sterilization, filtration, filling and sealing), aseptic protection is achieved throughout the production process to ensure that the materials are free from microbial contamination.
Modular system collaborative operation
It consists of a conveying system, a filling system and a sealing system: the material enters the filling system through the conveyor belt, is accurately filled into the container by gravity or screw metering, and is finally sealed by the sealing system. Some equipment integrates vacuum technology to eliminate bubble interference during the filling process.
Intelligent control
The PLC or MES system is used to monitor production parameters (such as filling volume and temperature) in real time. Some models are equipped with a visual inspection system to automatically remove unqualified products, and support data cloud storage for traceability.
Core features of plant protein filling machine
1. High precision and consistency
The metering error can be controlled within ±1%, supporting a variety of packaging specifications. Some models use vibration compaction technology to improve the powder filling density.
2. Efficient production and safety
The filling speed of the fully automatic assembly line can reach thousands of cans per hour. At the same time, the closed negative pressure dust suction device is used to reduce dust pollution; the nitrogen replacement system extends the shelf life of the product.
3. Flexibility and hygiene
The equipment material meets food grade certification (such as 316 stainless steel), supports rapid production change (adjusting specifications within 30 minutes), and is equipped with a self-cleaning system to ensure hygiene standards.
4. Intelligent expansion capability
The modular design facilitates later upgrades (such as adding labeling or capping functions) to meet the production needs of multiple categories such as plant protein beverages and powders.
High Viscosity Syringe Filling Solution from ALWELL
- 15 Years of Experience in Professional Syringe Filling
- Solve the problem of super-viscous materials, homogeneous, bubble free
-Quick disassembly, design convenient, cleaning and sterilization
- Provide Free Testing Raw Materials.
- Welcome to Inquiry and Cooperation
Get catalog and syringe filling solutions from the factory.
E-mail: molly@alwell.cn
Phone/WhatsApp: +86 18017751366
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