pre filled syringe filling and stoppering machine

Vacuum filling

Pre filled syringe filling and stoppering machine

this equipment is a vacuum filling and plugging

machine specially developed by our company for pre-filling syringes. It adopts full servo control and vacuum filling and plugging. It has the advantages of small footprint, high filling accuracy, no bubbles, etc., and is easy to clean, easy to

operate and easy to maintain.

It is widely used in the quantitative filling of liquids in the pharmaceutical, skin care, daily chemical, chemical and other industries. It can be customized according to customer needs to meet customers' filling of liquids of different specifications.

High speed filling

Pre filled syringe filling and stoppering machine

suitable for 1ml long /1-3ml/5ml/10ml/20ml pre-pot-sealed syringe, suitable for a variety of hyaluronic acid, collagen, vegetable protein, the third generation of

hyaluronic acid (including microspheres), chitosan, sodium

hyaluronate, gel, crosslinked products, hyaluronic acid, water needle and other materials filling

Hyaluronic acid has strong support and can be used to shape a fuller facial contour. This purpose can be achieved by injecting an appropriate amount of hyaluronic acid into specific parts through the operation of professional doctors.

Modular design: automatic loading → precise filling → vacuum plugging → completion

Products Applicable

💉 Core areas:

Filling of prefilled injections of vaccines and monoclonal antibodies
High value-added biological preparations such as insulin and heparin
Sterile packaging of medical cosmetic fillers

Customized modules

⚙️ Expansion and upgrade options:

Online weighing and AI visual inspection system
Nitrogen-covered oxygen-sensitive product protection module
Automatic light inspection machine linkage interface
CIP/SIP in-situ cleaning and sterilization system

Products advantage

competitive advantage

Pre filled syringe filling and stoppering machine

high-precision

Using high-precision ceramic plug pump, the

filling accuracy can reach ±1%

Servo control

Servo control of the whole machine, vacuum

filling and vacuum plug are controlled separately,

and the vacuum degree is adjustable

GMP certification

The whole machine SUS304, the parts in

contact with the material are made of 316L and

medical silicone, which fully meets the

requirements of GMP

aseptic environment

The machine is equipped with hundreds of

laminar flow, with aseptic operation glove box,

the whole process of aseptic environment

operation

This isn't just machinery; it's a seamless, reliable, and ultra-hygienic solution crafted to elevate your pre-filled syringe manufacturing to new levels of quality and efficiency. Precision engineered. Vacuum perfected. Operation simplified.

FAQ

Q: What materials are suitable?

A: Glass and COP plastic

Q: Can it be used for syringes of different sizes?

A: Yes, ask what specifications are there. According to the syringe specifications replied by the customer, list the things that need to be replaced, specification parts (star plate, filling sealing column, stopper sealing column, rubber stopper vibration plate). If the filling volume range is large, the ceramic pump needs to be replaced Mold replacement time: about 20-30 minutes for mature workers

Q: Can PFS and Cartridge be filled?

A: Yes, use a three-in-one model and switch between Cartridge and PFS by replacing specification parts

Q: What filling pump is used and can it be supported?

A: Peristaltic pumps or piston pumps can accept customer-specified filling pumps. We mark that the machine uses a high-precision ceramic pump, which is suitable for high-viscosity and water-like materials;

Q:What about filling accuracy?

A: The filling accuracy of ceramic pumps can reach ± 1%; if the customer is more particular, the finished product report of the same material tested by the customer before can be appropriately listed for reference according to the material

Q:Is the plug and push rod automatically added after filling?

A: It is automatically added, and the push rod can also be automatically added, but it is an independent device

Q: Can vacuum filling be achieved, suitable for high-viscosity materials?

A: It can be achieved. We have a dual vacuum system. Vacuum filling and vacuum stoppering are suitable for high-viscosity materials and can support sample testing.

RTU prefilled filling

The company's current core products include: hyaluronic acid filling machine, gel filling machine, gynecological gel filling machine, water light needle filling machine, collagen filling machine, vegetable protein filling machine, cross-linked product filling machine, high viscosity vacuum filling machine, fully automatic vacuum filling machine, prefilled syringe filling machine, high-speed prefilled filling and plugging machine, prefilled catheter flusher filling machine, sodium chloride prefilled catheter filling high-speed line, physiological saline prefilled catheter filling high-speed line, prefilled screw rod labeling machine, pillow packaging machine, prefilled nesting machine, prefilled closing machine, light inspection machine, prefilled outer paper and inner paper removal machine, prefilled outer bag removal machine, multi-function filling machine, etc.; Suitable for 1ml long /1-3ml/5ml/10ml/20ml pre-filled syringes, suitable for hyaluronic acid, collagen, plant protein, third-generation hyaluronic acid (including microspheres), chitosan, sodium hyaluronate, gel, gynecological gel, cross-linked products, hyaluronic acid, hyaluronic acid injections, etc. People from all walks of life at home and abroad are welcome to negotiate.

According to your syringe ,we have different plan,pls kindly send us your syringe picture and filling processing you need

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