Aseptic Vial Filling Equipment

Aseptic Vial Filling Equipment

The aseptic vial filling equipment is a crucial pharmaceutical device. It ensures precise, sterile filling of vials. With advanced automation, it minimizes contamination risks, operates at high speed, and complies with strict industry regulations, guaranteeing product quality and safety.
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What Is aseptic vial filling equipment?

Aseptic-vial-filling-equipment refers to machinery used in the pharmaceutical industry for filling vials with liquid medications or other substances in a sterile environment. It incorporates advanced technologies such as precision pumps, automated controls, and sterilization systems to ensure accurate filling volumes, prevent contamination, and maintain the integrity and sterility of the filled vials, which is critical for the production of safe and effective pharmaceutical products.

aseptic vial filling equipmentaseptic vial filling equipment

 

aseptic vial filling equipment

In the pharmaceutical industry, it is used for filling sterile liquid drugs such as injections, vaccines and biologics

Technical Parameters

Filling Accuracy: ±0.5% - ±1%; Filling Speed: 30 - 300 vials per minute; Applicable Vial Sizes: 2ml, 5ml, 10ml, 20ml, etc. of vials.

Core Components and Functions

High-Precision Metering Pumps: Adopting peristaltic pump or piston pump technologies to accurately control the flow rate and filling dosage, with good corrosion resistance and wear resistance; Aseptic Filling System: Equipped with efficient aseptic filtration devices and isolation technologies, and special filling needles to prevent dripping and splashing; Automated Control System: Controlled by PLC, with a user-friendly human-machine interface for convenient operation and monitoring.

Equipment Advantages

Highly automated, reducing human intervention and errors; Strict quality assurance, complying with international pharmaceutical standards and regulations; Flexibility and extensibility, allowing for customization and seamless integration with other equipment.

Maintenance and Care

The structure is easy to clean and maintain. The key components are modular, facilitating disassembly and replacement. Regular calibration of metering pumps, inspection and replacement of the aseptic system, and upgrading of the control system are required.

 

Technical Specifications

Filling Volume Range: 0.1-30ml

Filling Speed: 1500-3000 bottles/hour

Material Contact Parts: 316L stainless steel, silicone tubing

Main Body Material: 304 stainless steel, aluminum alloy, polymer materials

Compliance: Meets GMP standards

vial filling equipment

 

Aseptic-vial-filling-equipment

 

Linkage design: automatic bottle loading → precise quantitative filling → half plugging/full plugging → capping → labeling all in one.

Automatic Bottle Sorting
automatic bottle sorting,  bottle feeding
Precise Quantitative Filling
precise quantitative filling
Half-Stopper/Full-Stopper/Capping
half-stopper/full-stopper/capping

The machine is intuitive and convenient to operate. No filling without bottle, accurate measurement, no capping without bottle, stopper positioning device, full stopper or half stopper optional, high-definition ceramic pump or peristaltic pump for liquid filling, speed-adjustable screw discharge device for powder filling, all of which can accurately control the filling accuracy.

 

Our Certificate

 

 

product-465-320
product-461-652

FQC2525202

product-527-746

CE

product-516-735

CE

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